Many bobblehead lovers are curious as to how custom bobblehead is produced and why it always takes weeks to create one. With a top level, there are actually four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both the preparation work and final shipping. Just before getting into details of each step, it is worth mentioning that the process described is designed for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This step requires a mastery of hand sculpting skills. It will always be completed by skillful artists, who typically have numerous years of experience doing hand sculpting based upon provided photos or reference objects. It may take 4 to 5 hours for any very experienced artist to sculpt a 7-inch bobblehead, while for the less experienced artist it could take more than a day or two. As soon as the initial sculpting is finished, the customer will get the chance to check its photos. Making changes is comparatively simple and quick at this time. On the other hand, it will be more costly to request a change at the later stage since the whole sculpture must be rebuilt. Therefore, a consumer should look at the initial sculpture carefully once the bobblehead maker is asking for comments. If you are uncertain, you must require more photos or request clarification. By doing that, you could take more time upfront, but additionally, you will minimize the chance of needing to get the bobblehead reworked later and getting to spend more. Also, the individual should be aware that the custom bobblehead doll is produced based on submitted photos rather than a live person. Therefore, the expectation needs to be set properly with regards to the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure through which the original sculpture in the previous process will be part of a base to construct the profile and curvatures of your bobblehead’s body and head. First, a semi-liquid silicone gel will likely be put on the top of the initial sculpture. A soft silicone coating which will take the form of your sports bobbleheads is going to be formed once the gel dries. Then, a plaster coating will likely be applied on top of the silicone coating. The plaster coating may become a hardened cast after the drying process. Subsequently, the original sculpture will probably be taken out of the silicone coating. Following the preparation work is done, melted resin is going to be injected to the emptied silicone coating to produce the bobblehead. Ever since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to help keep the resin inside the desired shape before it is actually solidified. Once the resin becomes solid, it will likely be removed by opening the plaster and peeling from the silicone coating. Presently, a raw bobblehead doll has been created.
3. Polishing (one to three working days)
A raw bobblehead is not really ready to be painted. It has grease on its surface that needs to be removed, and rough surfaces that must be ground smooth. Neglecting the polishing process can lead to poor painting afterwards. Polishing a bobblehead doll also needs a decent level of craftsmanship. Because its shape and curvature are not the same in one to another, this procedure still cannot be standardized and automated. Along with eliminating the grease and smoothing the top, refining the raw bobblehead details manually could be necessary. Due to tolerances stemming from your molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often has to fine-tune the raw bobblehead once the initial polishing, and this process should be reiterated. When it is determined that this defects should not be fixed, the entire raw bobblehead should be scrapped.
4. Painting (anyone to three working days)
Painting is just not as easy as it is apparently. The first step is to blend base colors to make colors the consumers desire. The caliber of the blended colors is crucial, as it comes with a large influence on the aesthetic part of the bobblehead. Also, because every bobblehead could possibly have its unique colors, simply making the specified colors with higher quality for wedding bobbleheads can be very time-consuming. Secondly, painting is carried out by utilizing the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to create different patterns on their clothing. In these cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, and that is a demanding task. Once paints are placed on a bobblehead doll for its head and the body, it can be assembled through a spring with glue on ends. Obviously, using the spring is the reason why the bobblehead doll bobble.
Hopefully, right now, whoever finishes reading the above has had an improved understanding of the standard technique of building a custom bobblehead doll. By using a better comprehension of this process, a consumer can better plan his / her next buying of a custom bobblehead doll.